Small CNC Wire Bender

The Small CNC Wire Bender is an advanced wire bending solution designed to deliver precision, stability, and efficiency for a variety of wire forming applications. Featuring state-of-the-art technology and robust construction, this machine ensures high-accuracy wire bending with minimal operator input, making it perfect for industries such as automotive, electronics, and manufacturing.

Key Core Components:

1. Folding Machine: Specialized in providing line functions and multiple angle folding, ideal for creating complex wire shapes.

2. Wiring Box: Essential for guiding and organizing the wire throughout the bending process.

3. Drive System: The CNC program controls the motor instructions, utilizing a servo motor controller for high-precision positioning, ensuring accurate bends.

4. Straightening Mechanism: Effectively straightens the wire before bending, ensuring smooth, distortion-free wire formation.

5. Decoiler: Handles wire feeding by unwinding the wire and providing consistent tension throughout the bending process.

6. Computer Control: Manages the entire system, arranging production schedules and programming product specifications to optimize workflow.

Working Principle:

1. Material Preparation: The wire is placed into the machine, and auxiliary equipment like the decoiler ensures smooth wire transmission for uninterrupted operation.

2. Numerical Control Programming: The operator inputs the wire shape, dimensions, and other parameters through the CNC system, which then calculates and generates the bending path.

3. Automatic Bending: The servo motor drives the bending parts, forming the wire according to the pre-calculated path, adjusting speed and torque in real time for optimal accuracy.

4. Cutting & Collection: After the wire is bent, the machine cuts it to the required length and automatically collects the finished parts for further use.

Innovative Rotary Head Forming:

The unique rotary head structure of the CNC wire bender ensures faster, more stable production. With a non-rotating head, the machine can efficiently produce small diameter arcs and multi-circle products, enhancing production stability and reducing the chance of angle deviations. This makes the machine ideal for intricate wire bending without compromising speed or precision.